| Total Length | Available Roller Brush Length | Outer Diameter | Inner Diameter | Single Side Wire Length | Material | Grit Size | Type |
| 280mm | 130/150/170/180/190/200/220/ other customized | 180mm | 50mm | 35mm | Silicon Carbide | 180# | With or without shaft |
Product Description
1. Production Process
The abrasive wire roller brush made of silicion carbide is produced by windling process. Firstly, hight quality silicon carbide abrasive wire is carefully selected, which has excellent hardness and abrasion resistance. Then, the abrasive wire is tightly and evenly wound onto a metal mandrel (for shafted products) or according to the requirements of round hole or key way shaft-less design (for shaft-less products) by means of specialized winding equipment. During the whole production process, we rely on high-precision molds and advanced production equipment to strictly control each process, ensuring that the dimensional accuracy and appearance quality of the roller brushes meet high standards.
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2. Product Highlights
-Diversified structure design: The product can be flexibly made with or without shaft structure according to customer‘s demand, and the one without shaft can also choose the form of round hole or with key way, which greatly meets the installation and use requirements of different equipment’s and working scenarios.
-High-quality abrasive wire characteristics: Silicon carbide abrasive wire has high hardness and can efficiently polish and debugger various hard materials. At the same time, the abrasive wire has a certain degree of flexibility, which can be adapted to different shapes of work-piece surfaces in the process of operation, and will not cause excessive damage to the work-piece while ensuring the processing effect.
-Efficient working ability: As the abrasive wire is attached to the roller brush through the elaborate winding process, when the roller brush rotates, the abrasive wire can give full play to its grinding performance, quickly process the surface of the work-piece, and improve the working efficiency.
-Wide applicability: Whether the work-piece is made of metal, ceramics, plastics or other materials, the abrasive wire roller brush can be used for surface treatment, such as grinding rough surfaces, removing oxidized layer and other operations.
-Customization: Support customized roller brushes of different lengths and sizes to meet the needs of various industrial applications.
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3. Application Areas
-Furniture manufacturing industry: Silicon carbide abrasive roller brush can be used to sand the surface of wood in furniture manufacturing. Whether it is solid wood or man-made plates, it can effectively remove surface defects, make the furniture surface flatter and smoother, create good conditions for the subsequent painting process, and improve the overall quality of furniture.
-Hardware industry: In the field of hardware products, this abrasive roller brush can remove rust and polish metal products. Whether it is large metal structural parts or small hardware accessories, it can quickly remove the rust on the metal surface and polish it to a good gloss, improving the appearance quality and rust prevention ability of hardware products.
-Textile printing and dyeing industry: For textile printing and dyeing industry, abrasive roller brush can be used to clean the impurities on the printing and dyeing equipment. For example, the roller of the printing and dyeing machine will be attached with fibers and dye residues after long-term use, the roller brush can easily remove these impurities to ensure the normal operation of the equipment.
4. Results
In furniture, hardware, textile printing and dyeing, paper-making and other industries, the abrasive roller brush made of silicon carbide can stably improve the surface quality of the treated objects, production efficiency, reduce costs and extend the service life of the relevant equipment.
5. Product Quality
-Selected raw materials: only high-quality silicon carbide materials and metal mandrels (shafted products) or other high-quality materials in line with the requirements of the shaft-less design, to ensure the performance and durability of the product from the ground up.
-Strict quality control: A perfect quality control system has been established during the production process, and every process is monitored in real time to ensure that the production process is orderly and stable to avoid quality problems.
-Multiple testing procedures: The products will go through multiple strict quality tests before leaving the factory, including the adhesion strength test of the abrasive filaments, the dimensional accuracy test of the roller brushes, the surface quality test, etc. Only fully qualified products can enter the market.
-High-quality packaging and logistics: special packaging materials are used to package the products to prevent damage during transportation. And the information of the products is clearly labeled on the package, meanwhile, we cooperate with reliable logistics providers to ensure that the products can be delivered to the customers in a safe and timely manner.
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We can make customized the specification as requirement.
The following are product drawings, if you request other size, please contact our sales team to provide the information shown in the drawing, we can make customized for your application.
Total length:280mm/other customized sizes
Outer diameter:180mm
Inner diameter:50mm
Single side wire length:35mm
Material: Silicon Carbide
Grit Size:180#
Type:With or without shaft
Similar and customized products
Other similar products or customized products made by HUIXI.
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We are a professional manufacturer and supplier of industrial brushes, and we have a variety of materials and types of roller brushes for you to choose, contact us to customize your products!
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