Do You Know What Industrial Applications Spiral Brushes Can Be Used For?
Spiral brush is widely used in the industrial field. Its unique structure and performance make it indispensable tools for cleaning, polishing, sealing, etc. in many industrial processes. The following is a detailed introduction to the use of spiral brush in industrial applications.
The Basic Structure and Characteristics of Spiral Brush
Spiral brush is mainly composed of brush bristles, spiral frame (usually stainless steel bar or circular shaft) and fixing device. Brush bristles are made of various materials, including metal wires (such as stainless steel, brass), nylon wires, etc., to adapt to different working environments and cleaning needs. The characteristics of inverted spiral brush are that its brush bristles are closely arranged, can maintain a high density, and are not easy to fall off, thus ensuring the cleaning effect and durability.
Industrial Applications of Spring Brushes of Different Materials
Wire manufacturers are switching from pickling to mechanical rust removal to reduce adverse environmental impacts. This also helps reduce wire manufacturing costs. During mechanical rust removal, bending rolls bend the wire in multiple directions, which can remove more than 90% of the rust on the wire surface. However, some fine and sticky rust and dust particles will still remain on the wire surface. The steel wire descaling brush is an easy-to-use tool that is wrapped around the wire after the bending rolls and before the first die in the wire drawing machine. The steel wire spiral brush helps remove these fine particles from the wire surface before the wire enters the first die.
Advantages of Steel Wire Spiral Brush:
l Improve die life
l Improve wire surface
l Increase drawing speeds
l Less contamination of wire drawing lubricant with scales/ dust
In most cases, Finish Wire Cleaning consists of removing the dry lubricant from the surface. However, it is important to clean the finish wire without creating any surface defects. The cleaning of the finish wire is helpful especially when the wire has to be coated or processed further. The Polypropylene Brush is an easy-to-use tool, which is wrapped around the wire before it enters a coating tank or a further process. The Polypropylene brush helps to remove or loosen the Dry Lubricant from the Finish Wire surface, thus increasing the efficiency in the succeeding steps.
Advantages of Polypropylene Spiral Brush:
l Clean finish wire surface
l Improved life of coating chemical sump
l Cleaning chemical sump
l Improved life of coating chemical sump
l Cleaning chemical sump
Spiral Brushes with brass-coated steel wire and stainless steel wire are ideal for removing oxide skin, lubrication residues and carrier coatings from wire, rod and pipe. In addition, wire spiral brushes are ideal for aggressive descaling and high temperature environments.
Spiral brushes with soft or hard polyamide (PA) or polypropylene (PP) wires can gently wipe and scrub softer metal surfaces and remove lubrication residues and excess coatings from wires. Nylon spiral brushes are ideal for removing dirt from one bath to the next. In addition, they also support uniform lubricant adhesion.
Spiral brush plays an important role in the industrial field with its unique structure and performance. Its wide range of applications and diverse functions make spiral brush an indispensable tool in many industrial processes.